Winter Projects finished

New Parts: Radiator, condenser, cooling fans, coolant hoses, AC hoses, transmission hoses, transmission cooler, stainless nuts and bolts.

Maintenance: cleaned undercoating off coolant pipes, other parts. Removed extra transmission cooler. Removed, drained AC compressor. Converting from R12 to R134a. Painted parts with black POR-15.

I installed the passenger side AC line, so I could zip tie it to the governor wiring, and suspend it above the exhaust. I’ll have DMC Midwest do the rest of my AC work.

I’m not sure I want to add up all the costs…

Costs

Autozone Loan-A-Tool

Deposit (refunded since I returned within 30 days)

Tax

CV Clamp Tool

15.00

1.20

Coolant Pressure Tester

75.00

6.00

 

Supplier

Item

Cost

Tax

Shipping

PJ Grady

Split AC Hoses

288.35

 

13.50

DMC Midwest

Wings-B-Cool Fans

199.95

15.63

 

DMC Midwest

4 Trailing arm shield clips

1.76

DMC Midwest

New Radiator

299.00

38.29

 

DMC Midwest

NOS Condenser

195.00

PJ Grady

Auto Transmission Cooler

34.95

 

6.00

PJ Grady

Auto Transmission Hose Kit

29.95

NAPA

1-1/4 Coolant Hose

29.97

2.40

 

Name Withheld

Used Auto Transmission Hose

20.00

   

Menards

18MM Wrench

8.19

   

www.por15.com

POR-15 Starter Kit

19.80

 

6.75

Home Depot

Organic Solvent Respirator

19.97

1.92

 

Home Depot

Shop Towels

1.97

Home Depot

3 paint brushes

2.55

Home Depot

2 paint brushes

1.70

0.13

 

Ace Hardware

Stainless Nuts, Bolts

20.30

1.57

 

Ace Hardware

Stainless Nuts, Bolts

4.20

0.33

 

True Value

Stainless Nuts, Bolts

3.00

0.24

 

True Value

Stainless Nuts, Bolts

8.35

0.67

 

Dollar Store

Foil Pan

1.00

   

O’Reily Auto Parts

Castrol 20w 50 oil

14.99

2.58

 

O’Reily Auto Parts

Castrol 20w 50 oil

14.99

O’Reily Auto Parts

2 Hose Clamps

2.29

True Value

2 Hose Clamps

3.58

0.29

 

Sears

18 mm wrench

11.89

   

Sears

22 mm wrench

14.89

2.93

 

Autozone

Permatex Ultra Black RTV

6.29

0.50

 

Autozone

PAG 150 AC oil

6.99

0.56

 

Home Depot

2 Organic solvent masks

7.97

0.96

 

Home Depot

20 Nitrile gloves

4.47

 

Delorean Performance Industries

Auto Transmission Governor Clamp

13.00

   

Autozone

Coastal / 1 gal. D/M auto trans fluid

11.99

   

Pictures from Winter Projects

Winter storage: moth balls to repel mice, steel wool to keep them out.

New battery charger. I use it every few days

New garage setup. I installed the electrical outlets. Got my old stereo (gift from Junior High Graduation in ’94 – my first CD player!). Track lighting salvaged from the townhouse. I think it works well in the garage.

Rear of the car on SUV jackstands, 2×4. Wheels removed, 2x10s added to support suspension and take weight off the trailing arm busings:

Extra Automatic Transmission cooler installed by a previous owner:

Extra trans cooler lines along the frame:

They tapped into the stock cooler lines:

That shouldn’t be attached like that…

Loose trans mount bolts:

Old worn emblem removed:

Back of radiator. Stiff hoses, wrong clamps

Wrong clamps again

Brittle coolant hoses, trying to remove, ended up cutting it:

Caught coolant:

Coolant pipe with undercoating!

Undercoating!

Front of the car: Jack stands with a 2×4, wheel ramps just in case. Extra trans cooler removed!

Draining Transmission fluid:

Extra trans cooler removed:

Can’t remove this line, starting to destroy the fitting, access is impossible:

Ended up cutting it:

Drain the system more:

Coolant pipe support bracket, with undercoating!

Fascia, radiator shroud storage:

Sway bar:

Ready to be removed:

Radiator, condenser and fans removed!

Working on the radiator and browsing DMCTalk in the computer room.

Stock trans cooler, mounting bracket removed:

More coolant pipes removed:

De-Undercoating: Dollar Store Foil pan, CRC Brakleen, Solvent filtering Mask, Nitrile gloves, metal scraper, box of parts, open garage door on a cold day:

Undercoating removed from one pipe:

Undercoating gone! Picture for powder coat estimate:

Corners of fan shroud were dremeled away to mount flush with new radiator.
Fan and shroud cleaned, new stainless hex socket bolts used to mount fans. Old rusty bolt below:

New DMCH Aluminum radiator (with a drain petcock!), condenser:

Old trans fluid hose, new blue hoses and clamps, another used hose I purchased

I need a CD Clamp tool for these. Luckily Autozone loans them.

Trans cooler de-undercoated and cleaned. Can’t get this hose end off. Looks like the cooler made of brass?

Front of my car. AC lines wrapped in saran wrap. Is that ok? Going to replace the hoses anyway.

Remove old AC hoses from back of compressor:

I stuffed a shop towel in the back. Is that ok?

Breaking one of several zip ties:

I ended up cutting the end off the hose:

Got one out!

Cut the one by the accumulator:

 

Finally got the last piece of transmission cooler piping out:

AC hose above the exhaust, fuel filter. Looks like my trans governor wiring is wrapped with tape…

Got another hose out!

Currently cleaning, waiting for a warm day to POR-15 some parts…

Steering Wheel Pull

Last year, after my alignment, I decided to correct the position of the steering wheel. To do this, you need to pull it off.

I rented a steering wheel puller from Autozone, purchased some long 10mm bolts for it, and a 22mm socket to get the nut off:

I took the nut off once before without any issues. This time, I crossed the threads. $h1t!

Steering wheel puller in action:

I don’t know how to fix those threads. I’m not too concerned since I couldn’t pull the steering wheel off if I tried. I pounded it back on, and I’ve got a hose clamp in place:

I did this last year, and can’t remember what everything costs…

Costs/Supplies:
Steering Wheel Puller from Autozone: $30 refundable charge
10mm bolts from Ace Hardware: ??
22mm socket from Menards: ??
Hose clamps from Ace Hardware: ??

Checkup, cleaning

I spent some time cleaning and inspecting everything in the trunk.

Shock tower strut bar and spare tire removed, access panels are now accessible:

No leaks in the braking system, frame seems clean:

No more leaks in the fuel system. Tankzilla?

I’ve never used the spare. I should get a new one:

Costs:

NONE!

New fan circuit breaker

One night, I discovered that my radiator fans weren’t running, and watched my temperature gauge slowly climb. I pulled over, and shut off the engine.

I got the car home after traffic died down. I started all the basic fan troubleshooting and I couldn’t get the fans to run. I disconnected the fans, removed the battery, and wired the battery directly to the fans with some scrap 14 gauge wire, and the needed molex connector. Fans spun up.


So I went back to the circuit breaker. I’ve been following this diagram with the cooling fan breaker on the left. I shorted the right breaker for a moment, and the fans spun up. So I finally figured out that a previous owner installed the fan breaker in the wrong position.

I had a hunch it was the breaker all along, and I bought a spare 40amp breaker earlier in the week. I installed the new one, and it seems to be working correctly.

 

Costs:

Molex Connectors: $2.59 at Frys
Bussman 40 amp Circuit Breaker: $2.99 at Autozone